Optical sorting in Recycling

Optical sorting of Recycling materials is very important not only for consumers but also for suppliers whose products are checked very rigorously in terms of quality.

Applications and materials

How can you use optical sorting solutions?

Agriculture
Food
Recycling
Beans & pulses
Coffee
Fruits & vegetables
Nuts
Rice
Seeds & grains
Tea

Beans & pulses

Pulses crops are the second most important source of plant food in the world. Considering the sustainable production and increasing demand for these plants, we are improving the optical sorting technology in order to increase the efficiency, quality, and safety of the final products.With MEYER optical sorters, we get rid of various foreign bodies such as stones, glass, as well as rotten, infected, or discolored products.MEYER optical separators, by using various technologies, provide the possibility of thorough cleaning of various types of bean plants, from the smallest ones, such as lupins, through peas, to the largest varieties of beans.

Sorting Beans & pulses

Coffee

MEYER offers solutions for the sorting of roasted coffee as well as green, raw coffee beans. Optical sorters from MEYER efficiently remove various defects from coffee such as discolored, damaged by insects or immature grains as well as over and under roasted beans, and all the impurities like stones, plastic, glass, branches and other.

Coffee optical sorting inputCoffee optical sorting acceptCoffee optical sorting reject
Sorting Coffee

Fruits & vegetables

Optical sorting technology is indispensable in the processing of fruit and vegetables, it ensures the sanitary requirements of food safety and achieves the pure final product.MEYER machines provide a variety of applications that can be used for fresh fruit and vegetables, as well as frozen, dried, or lyophilized products.The use of MEYER optical sorters in fruit and vegetable processing guarantees increased production efficiency, reduces the need for human resources, and guarantees repeatability and high quality of end product.

Sorting Fruits & vegetables

Nuts

MEYER offers a wide range of optical sorters for the separation and cleaning of various sizes, types, and forms of nuts: whole, halves, pieces, and in-shell nuts. Our solutions are used in the sorting of hazelnuts, peanuts, walnuts, macadamia, pecans, almonds, pistachios, cashews, and other species of nuts.The technologies used in MEYER machines allow obtaining detailed removal of shells, damaged, shrivelled and rotting products, as well as foreign materials such as sticks, grass, plastics, stones, metals, aflatoxins.MEYER offers both chutes and belt machines, therefore which we can protect the nuts from breaking during the manufacturing process.

Sorting Nuts

Rice

Rice is one of the staple foods of the world. With continually improving living standards, rice quality requirements have steadily increased. Our company has been focused on rice sorting for 30 years. MEYER’s rice optical sorter can detect and remove mildewy, broken rice, and foreign materials like glass and stone and classify rice based on color, shape, and other differences.MEYER rice sorting solution provides efficient separation especially in extremely light yellow rice, rice with pin-points tips as well as diseased rice.MEYER’s dozens of customer solutions deliver great value to global customers. Also, it leads the technical innovation of the rice processing industry to make full use of each grain.

Sorting Rice

Seeds & grains

MEYER has a wide range of seeds and grains sorting solutions for various types of plants, for example: wheat, corn, rye, barley, oat, buckwheat, millet, etc. MEYER devices are used for sorting common grains, all kinds of field crops, vegetables and herbs seeds. MEYER optical sorters detect unwanted foreign bodies, discolored, infected and defective grains and seeds.

Sorting Seeds & grains

Tea

MEYER company has comprehensive knowledge, many years of experience and specialized solutions in the field of sorting various types of tea. Optical sorting machines from MEYER are able to sort all kinds of tea, the devices can classify tea leaves based on color, shape and other characteristics of the species. Sorters detect and remove unwanted foreign objects such as insects, plastic, glass, sticks or other materials, as well as defective stems and leaves of tea.

Sorting Tea
Canned & bottled food
Fruits & vegetables
Meat & seafood
Nuts
Packed food
Rice

Canned & bottled food

MEYER X-RAY inspection machine provides customers with intelligent, professional, and comprehensive inspection solutions in many areas of the food industry.Technologies used in X-RAY devices ensure the safety and quality of food products. MEYER offers X-RAY detectors that make it possible to detect foreign bodies in canned, bottled, or boxed food and other packages.Using MEYER X-RAY machines, various foreign bodies, such as metals, stones, glass, lumps of earth, rubber, Teflon elements, plastics, or raw bones may be recognized in products.

canned and bottled foodCANNED AND BOTTLED FOOD - x-ray vision
Sorting Canned & bottled food

Fruits & vegetables

Optical sorting technology is indispensable in the processing of fruit and vegetables, it ensures the sanitary requirements of food safety and achieves the pure final product.MEYER machines provide a variety of applications that can be used for fresh fruit and vegetables, as well as frozen, dried, or lyophilized products.The use of MEYER optical sorters in fruit and vegetable processing guarantees increased production efficiency, reduces the need for human resources, and guarantees repeatability and high quality of end product.

Sorting Fruits & vegetables

Meat & seafood

MEYER X-RAY inspection machine provides customers with intelligent, professional, and comprehensive inspection solutions in many areas of the food industry.Technologies used in X-RAY devices ensure the safety and quality of the produced food. X-RAY provides the ability to detect foreign bodies in fish, seafood, meat, and many other products. Using MEYER X-RAY machines, we get rid of various foreign bodies such as metals, stones, glass, clods of earth, rubber and Teflon elements, plastics, and raw bones.

Sorting Meat & seafood

Nuts

MEYER offers a wide range of optical sorters for the separation and cleaning of various sizes, types, and forms of nuts: whole, halves, pieces, and in-shell nuts. Our solutions are used in the sorting of hazelnuts, peanuts, walnuts, macadamia, pecans, almonds, pistachios, cashews, and other species of nuts.The technologies used in MEYER machines allow obtaining detailed removal of shells, damaged, shrivelled and rotting products, as well as foreign materials such as sticks, grass, plastics, stones, metals, aflatoxins.MEYER offers both chutes and belt machines, therefore which we can protect the nuts from breaking during the manufacturing process.

Sorting Nuts

Packed food

MEYER X-RAY inspection machine provides customers with intelligent, professional, and comprehensive inspection solutions in many areas of the food industry.Technologies used in X-RAY devices ensure the safety and quality of the produced food.MEYER offers X-RAY detectors that make the possibility to detect foreign bodies in frozen food, snacks, instant food, nutrition food, additives, and many others.Using MEYER X-RAY machines, we recognize products containing various foreign bodies, such as metals, stones, glass, lumps of earth, rubber, Teflon elements, plastics, or raw bones.

Sorting Packed food

Rice

Rice is one of the staple foods of the world. With continually improving living standards, rice quality requirements have steadily increased. Our company has been focused on rice sorting for 30 years. MEYER’s rice optical sorter can detect and remove mildewy, broken rice, and foreign materials like glass and stone and classify rice based on color, shape, and other differences.MEYER rice sorting solution provides efficient separation especially in extremely light yellow rice, rice with pin-points tips as well as diseased rice.MEYER’s dozens of customer solutions deliver great value to global customers. Also, it leads the technical innovation of the rice processing industry to make full use of each grain.

Sorting Rice
Glass
HDPE
Metal
PET
Plastic
PP
PVC
Rubber

Glass

The consumption of glass worldwide is constantly growing. An increasing number of countries are enacting laws that require the processing of glass materials to recover these valuable resources, benefiting the environment and reducing waste. The glass sorting process involves advanced technology that ensures efficient and precise separation of different types of glass. This separation is crucial for high-quality recycling, as it removes impurities and enhances the purity of the recovered glass. By improving the efficiency of glass sorting, the process supports sustainable practices and promotes the reuse of valuable materials.

Sorting Glass

Metal

Metal optical sorting involves the use of advanced optical technology to efficiently and accurately separate ferrous and non-ferrous metals. This process utilizes sensors and cameras to detect different metal types based on their optical properties and compositions. The precise sorting enhances the purity of recovered metals, making them more suitable for recycling and reuse. Optical sorting significantly reduces contamination, improving the overall quality of the recycled product. By optimizing metal recovery, this technology supports environmental sustainability and reduces the amount of waste deposited in landfills.

Sorting Metal

Plastic

MEYER is a leading manufacturer of optical and color sorters for the recycling industry. We care about the environment and increase the recovery of recyclable materials from waste, therefore we introduce various technological solutions to the recycling market. We offer devices for the optical separation of bottles, granules, regrinds of plastics, both in terms of color and polymer (including PET, PVC, HDPE, PP, PC, etc.). MEYER solutions allow customers to accurately separate valuable material from impurities, separate colors and polymers. We pay particular attention to the precision and speed of the process in order to achieve the maximum value from products. The solutions we offer are the highest quality color and polymer optical sorters designed by engineers and researchers from the high technology industry. The optical sorting system for plastics consists of selecting the right device and designing the entire sorting system. At MEYER, specialists and engineers with many years of experience and understanding of the optical sorting and recycling industries do this.

Sorting Plastic
Meyer Technology

Samples of sorting materials in Recycling

INPUT
HDPE Input before sorting Image
ACCEPT
HDPE Accept after sorting Image
REJECT
HDPE Reject after sorting Image
Scale your business with Meyer solutions

Benefits of using optical sorting in Recycling

Increased purity and quality

Optical sorters can detect and remove discolored materials, foreign materials, and defects such as stones, sticks, or damaged grains. This results in higher purity and quality of the final product, meeting consumer and market standards.

Better Efficiency and Throughput

Optical sorting technology allows for the processing of large volumes of quickly and accurately, significantly improving throughput compared to manual sorting methods.

Reduced Labor Costs

Automated sorting reduces the need for manual labor, leading to cost savings and reduced human error in the sorting process.

Improved Product Value

Higher quality and purity of sorted can lead to better market prices and customer satisfaction.

Versatility and Flexibility

Optical sorters can be used for different varieties of and can be adjusted for different sorting needs, making them versatile tools in processing.

Reduced Waste

Efficient sorting helps reduce waste by ensuring that only genuinely defective materials are removed, while maximizing the amount of good product.

Data Collection and Analysis

Modern optical sorting systems can collect valuable data about the waste stream, such as composition and contamination levels, aiding in process optimization and regulatory compliance.

Decreased Environmental Impact

By increasing the amount and quality of recycled materials, optical sorters contribute to reduced reliance on virgin resources, lower greenhouse gas emissions, and a smaller environmental footprint for waste management operations.

Enhanced Product Safety

By removing contaminated grains or foreign objects, optical sorters help prevent potential health hazards, contributing to safer products.

Optical sorting solutions

What type of sorter do you need?

Chute color sorters

Color sorters are at the forefront of optical sorting technologies, designed to separate items based on hues and shades. These sorters employ high-resolution cameras or sensors to detect the color of materials as they pass through the machine. Ideal for various applications, color sorters are particularly effective in removing unwanted materials from streams of recycled plastics, metals, and paper, ensuring the purity and quality of the sorted materials.

See all chute color sorters

Belt color sorters

Polymer sorters revolutionize recycling by distinguishing between different types of plastics based on properties like density, color, and resin content. This specificity is crucial for recycling facilities to produce high-quality recyclable materials that meet industry standards. By utilizing near-infrared (NIR) technology or other sophisticated scanning techniques, polymer sorters can accurately separate complex mixes of plastics, facilitating efficient recycling and reuse.

See all belt color sorters

Bottle color sorters

Polymer sorters revolutionize recycling by distinguishing between different types of plastics based on properties like density, color, and resin content. This specificity is crucial for recycling facilities to produce high-quality recyclable materials that meet industry standards. By utilizing near-infrared (NIR) technology or other sophisticated scanning techniques, polymer sorters can accurately separate complex mixes of plastics, facilitating efficient recycling and reuse.

See all bottle color sorters

Chute polymer sorters

Polymer sorters revolutionize recycling by distinguishing between different types of plastics based on properties like density, color, and resin content. This specificity is crucial for recycling facilities to produce high-quality recyclable materials that meet industry standards. By utilizing near-infrared (NIR) technology or other sophisticated scanning techniques, polymer sorters can accurately separate complex mixes of plastics, facilitating efficient recycling and reuse.

See all chute polymer sorters

Color Sorters with InGaAs

Polymer sorters revolutionize recycling by distinguishing between different types of plastics based on properties like density, color, and resin content. This specificity is crucial for recycling facilities to produce high-quality recyclable materials that meet industry standards. By utilizing near-infrared (NIR) technology or other sophisticated scanning techniques, polymer sorters can accurately separate complex mixes of plastics, facilitating efficient recycling and reuse.

See all color sorters with InGaAs

X-Ray detectors

X-ray detectors provide a deeper level of material analysis, capable of distinguishing materials based on density and atomic composition. This technology is particularly useful in identifying and separating different metals and alloys, as well as removing contaminants from streams of recycled material. In the recycling industry, X-ray sorters are invaluable for their ability to detect and separate items that other technologies might miss, such as glass shards in metal scrap or different grades of plastic, enhancing the overall efficiency of recycling processes.

See all X-Ray detectors
Meyer Technology

Advantages of our products

AI
Cameras
Maglev Ejectors®
Vision
Lighting
Remote control
Sniper System
User Interface

AI Powered System

Intelligent interconnection between people and MEYER sorting machines ensure the sorting production process can be easily controlled for adjusting the sorting parameters, getting the raw material and accepts data online anytime, anywhere.

Ultra high-speed HD Imaging System

The inspection system scans the product 50,000 times per second. The material falling by gravity is visible at a 1000 times slower pace. Super slow motion is used to recreate the true shape of the material.

Maglev Ejectors®

Based on the structure of non-contact (levitating) MEYER Maglev Ejectors® are characterized by a high operating frequency >1200Hz. They keep long-service life because of their unique structure. Maglev ejectors are invented and patented by MEYER.

Innovative Vision Systems

Innovative AI technology for advanced optical sorting consists of cameras working in the electromagnetic spectrum Full RGB visible light, Infrared Standard, Infrared HD InGaAs and UV light.

Full Spectral Lighting System

Close to daylight lighting, reveal the actual color of the material,
even subtle nuance of color can be exposed.

Remote control and service support

With remote control service it is easy to set and control the relevant machines parameters. Remote commissioning and intelligent backup is also available in AI devices.

Sniper System

Matching with ultra HD imaging system, it can locate the center point of impurity by 3D material reconstruction and accurately remove the impurity.

Simplified Interface

The extremely simplified control panel allows easy operation of the machine. Simple operation even for a child.

FAQ

Frequently Asked Questions

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    The 5-year guarantee covers all material and production defects in Meyer products.

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